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Ready to eliminate waste?

trash22475110.jpgManufacturing companies are constantly worried about waste and looking for different waste to reduce or eliminate waste. If you have noticed that waste is starting to build up and you are stuck with over-production costs and other things, you need to take time to implement Six Sigma or lean manufacturing.

Six Sigma and lean manufacturing is a great method that will help you to eliminate waste and to improve the overall company. The problem you may face is what do you need in order to implement lean manufacturing or Six Sigma and do you have the resources to do so? Your best option is to combine Six Sigma and lean manufacturing and to come up with the process known as Lean Six Sigma. Lean Six Sigma is a great way to increase the overall productivity of your company and to reduce or eliminate the production inefficiencies.

One of the things you will notice the organizational structure of your business. How is it organized and is it effective? You need to see how your management is involved in the business and if you are hindering the business because of your bad management skills. You need all of the various processes within the business to work together in order to achieve success.

Product development is a big aspect of Lean Six Sigma. If you are producing bad products, its most likely because you designed them incorrectly. Sometimes going all the way back to the drawing board is your best option to help you organize the business and to ensure that everything will work together correctly. If you design your products right, you will save money on production costs and you won't need to worry about expensive product recalls. Always look for new raw goods that can make your products better and give your customers greater value.

So how do you implement Lean Six Sigma to acquire the results you need? There are various steps you need to follow and they are easy to do if you have a good idea as to what your customers expect from you and if you know what wastes you need to target and get rid of.

Focusing on waste is the best way to implement Lean Six Sigma. Here are 3 of the common types of waste you need to consider and find a way to get rid of them:
1. Muri - waste in design
2. Mura - waste in implementation
3. Muda - waste in activity

Understanding the wastes will help you to easily figure out a better way to strengthen your company and to ensure that you aren't going to be stuck with excess inventory and other problems. Part of proper identification of the wastes will come down to learning the 7 wastes as defined by the Toyota Production System (TPS). Here are the 7 wastes so you can figure out how to not only identify them and to improve their overall productivity:
1. Transportation issues
2. Inventory control
3. Unnecessary movement
4. Faults in time
5. Overproduction or underproduction
6. Excess processing
7. Production defects

Having waste in a company is never a good thing. When you have waste it will only decrease the value if your products and it will cause your customers to pay more money for the products. When you have to hike up your prices in order to pay for wasteful design, you will start to lose customers. They need to be able to see a certain type of value for your products and if you are paying too much money for the products you won't keep them as valuable customers for long.

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