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The Difference Of Lean Manufacturing and Lean Six Sigma

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Are you back and forth on which type program to use to improve your manufacturing plant you will find that there are many to look into that can help reduce wastes and to increase efficiency. There are two popular programs used by many companies in order to help meet these goals. Six Sigma and lean manufacturing are two of the program that are commonly used as they help to provide you with a stronger organization and one that can provide you with a great reduction in waste. Debating between lean Six Sigma and lean manufacturing can be confusing as they both provide great results. Let’s explore the various elements of both programs so you can figure out which program will be better for your organization.

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Methods Of Six Sigma

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Many companies are using Six Sigma to help reduce wastes and to improve the success of their organization. The thing that makes Six Sigma one of the programs that is growing in many industries is because it can be transformed and adapted to just about anything. When you use Six Sigma you will have a goal of reducing the defects that are occurring within the company. Six Sigma has a goal of getting your errors down to 3.4 per million opportunities. There are a few different methods that you can use with Six Sigma, one being DMAIC. To help you understand this, let’s define each step.

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Why You Need To Consider Lean Six Sigma

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What is lean Six Sigma? How can it help you to find ways to create a successful and profitable organization? Many companies that take the time to implement Lean Six Sigma are able to find ways to save money because this method focuses on reducing waste. You will be able to see just how much time and money is literally being thrown into the garbage as you find out where you have problems that have not been addressed. When you use lean Six Sigma you will not only reduce or eliminate wastes you will also be able to find out how you can improve your relationship with employees as they take a larger role in assisting with waste reduction along with helping to shorten the time it takes for a product to be created. Employees will not need to wait on several things so they can keep the customers happy. Since they deal with most of the interactions with the customers, it is important to them that machines are on time with the schedules. They do not want to look want to look bad when they are interacting with customers. When they have on time deliveries and other things, it helps them in keeping their promises and it will make them happier.

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The Cultural Change Of Six Sigma

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What happens when you walk into staff meeting and announce that you have changes to make? Usually you have upset employees! People do not like change. Change means that there is something new and different that they need to adjust to. The unknown can be frustrating to understand and it’s usually scary for a lot of people. Six Sigma is a process that does come with a complete cultural change. Your employees must be able to understand Six Sigma and they need to be able to believe in it’s methodologies for it to work effectively.

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Using Six Sigma In Businesses

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There are many different industries that have taken the time to research and implement Six Sigma. Six Sigma is a methodology that helps companies in reducing wastes. Getting your error or defect ratio reduced or completely eliminated is difficult but with the right tools thanks to Six Sigma you can achieve this success. Your overall organization will be able to appreciate having a streamlined system that doesn’t deal with typical issues like bottlenecking. With Six Sigma you will be able to set goals for the company and have tools that help you to actually measure the goals. You will also be able to focus on eliminating defects and finding the best way to provide reliable products for your customers.

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Six Sigma Can Help Your Service Business

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As you may be aware, Six Sigma focuses a great deal of effort on helping to improve the quality of your organization. For the service industry, opting for high quality products and excellent customer service is one of the only things that can assist in keeping your organization in business. How can you properly implement Six Sigma into the service industry to see fantastic results from it? You need to understand what your targets are with Six Sigma and to focus on developing it correctly for your organization. Six Sigma is not only a change to your company but a complete mindset change on your employees parts as well.

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Laws To Remember With Lean Six Sigma

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Are you planning to implement Lean Six Sigma to your organization? What are some of the things that you need to remember when you implement Lean Six Sigma? It depends on your industry but most of it will come down to being able to understand the tools that you are using and focusing on a complete mindset change by your organization. Both tools that are implemented together will be able to provide you with a reduction of defects and a streamlined process, allowing you to have a stronger presence in your industry. Being able to offer higher quality products and services to your customers will assist in your market presence but also giving you an organization that people enjoy working for as your customers give you a higher rating. When it comes to Lean Six Sigma, there are some laws that you need to remember in order to have proper implementation of the programs and to ensure that your organization will be able to adopt it properly.

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How Six Sigma Benefits Your Operational Costs

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There are a number of reasons why you need to look into implementing some type of process program such as Six Sigma. From reduction of waste to a complete streamlining of your system, Six Sigma can offer benefits in just about every aspect of your organization. Operational costs are a huge concern for many businesses as you simply cannot afford to have high overhead costs. With a weak economy, learning to save money and to adjust your system is one of the best things that you can do. Six Sigma will be able to assist you in reducing your operational costs by helping you to identify errors but also to establishing steps along the way that can maintain your ability to reduce waste.

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What Makes TQM And Six Sigma Different?

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What is it about your company that you want to see change? Are you struggling with higher costs pertaining to the production line? Do you have a high amount of product waste? How about the way in which the employees are satisfied in their jobs? Do you have high turnover to deal with? There are just so many different issues that companies are facing that it makes it hard to know where to start and what problems you need to pinpoint first. TQM is one of the methods that some businesses find will be able to reduce waste and can give them control over the process. TQM is short for Total Quality Management and for some reason it often tends to get confused with Six Sigma and other processes. Six Sigma is one of the processes that is used to provide for the overall effectiveness of a company through elimination of waste and searching for value-adding activities.

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Using Six Sigma In The Business World

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Are you tired of dealing with errors and unhappy employees? There are many things that you can do in order to correct the issues that are facing the company surrounding problems like this. One of the main things that you can do is to look into using Six Sigma. This is a program that was originally developed by Motorola and has worked well for many organizations over the years. It has been changed for just about every industry and so far it has been able to work for just about every industry out there.

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Training For Six Sigma

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If you are planning on implementing Six Sigma and having any hope of success with it, you need to be able to take the time to properly train your employees on how to use the program and to know their role. Six Sigma training is important to the overall success of the company and you want to be able to figure out the types of results you can expect. The overall success depends on whether or not your employees will adapt to the changes that are part of Six Sigma. You need them to believe in the program and you want them to be able to see that there is a strong future of success if they will adopt Six Sigma and if they will deal with all of the training.

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The Right Type Of Management Of Six Sigma

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How do you work on motivating your employees and how can you find ways to manage Six Sigma so you can reduce or eliminate the product defects and other concerns that your company has? Six Sigma is a program that works but it is a program that does require constant monitoring and constant improvement to it or you will find that everyone can fall back into old habits that are not working.

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The Proper Outline For Lean Six Sigma

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If you are hoping to decrease waste and improve the overall efficiency of your company, it helps to have a quality system to work with. Lean Six Sigma is one of the systems that you can turn to that will be able to help you in providing for your employees and for your customers. It will allow you to detect issues and to remove the wastes from the company. You will be able to see a big increase in the overall productivity of the company and you can easily see how effective your company can be with the right type of strategy involved. Using Lean Six Sigma will be a process just like anything else and you need to be prepared for the resistance that you can meet with it.

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5 Ways To Maintain Six Sigma

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Are you looking for different ways in which you can remind your employees about Six Sigma and why they need to pull their weight with the program? If you are not steadily using the program and you are not helping your employees to see the importance of it, you may end up having some frustration as you have employees that just are not focused on helping to make the company successful with Six Sigma. Six Sigma is a program that works when people take the time to actually work on it and when your employees are able to get into the Six Sigma mindset. If they are not believers in the program, it is hard to stay motivated. Proper training may be one of the only things that can salvage what is left of your staff at this point. People need to be reminded about the reasons why you started Six Sigma in the first place and what their role is within the program.

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5 Reasons Why You Need Six Sigma

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What are you doing about the issues related to quality? If you do not have a program or a system in place that can help you to reduce or eliminate the issues, you may end up losing your place in the industry. Your competitors can easily take over and it can be difficult along with frustrating to find ways to restore confidence in your products again. It is vital that you work on finding different ways to really focus on the quality of your products and to ensure that you are able to provide people with the right type of products that they expect. If you do not, you will struggle. If you continue to fail with them you will also start to lose the valuable employees that you have as they are frustrated by the issues and they are always tired of the irate customers. Six Sigma can assist in helping to solve your problems. There are several different ways in which Six Sigma can help to solve problems and that comes down to the following 5 reasons:

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Using Lean Six Sigma within your company

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Every manufacturing company is looking for new ways to cut costs and to reduce wastes. When you have high amounts of overhead, it leads to a huge problem for your organization and you need to seek out ways in which you can reduce this issue. One way is by turning to a method known as Lean Six Sigma. Lean Six Sigma will focus on reducing wastes along with providing your customers with the best products in a timely manner. Your goal is to reach a higher level of consistency for your customers and to avoid sluggishness that can commonly arise within any organization. Having a higher level of production and one that focuses on having quality products is going to win over customers and will be able to strengthen your relationships with them.

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What makes Six Sigma better than TQM

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Manufacturing companies often struggle with wait times, product defects, and many other things that make it difficult to keep customers happy and to keep production up. Six Sigma was created by Motorola and it is one of the most popular methods used to identify wastes and problems that need to be fixed. Another system is known as Total Quality Management or TQM. With this system you will see some similarities with Six Sigma but there are also a lot of areas where it is lacking.

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What is lean Six Sigma?

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Lean Six Sigma or Lean Sigma to some is a combination of two business management strategies that coincide with Motorola's Six Sigma System. Lean Six Sigma focuses on a business using fewer materials and spending less money to create a product for consumers to purchase. To make decisions such as these, a business will appoint a board of directors or a group of employees that can help decide where to cut back on product being used and how you can still make the product valuable for consumers to purchase and use.

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Using Business Process Management with Six Sigma

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With so many manufacturing methods out there, how can you choose between the ones that seem to be the most successful and ones that have a large impact in your industry? Two of the most common manufacturing processes that you can choose include Six Sigma and also business process management. Both of them have a number of different impacts and they will be able to help you reduce defects while also strengthening the production process. Six Sigma is officially registered to Motorola but you can use it any way that you like as you can combine it with Business Process Management.

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Tips for implementing six sigma

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Companies are always seeking out new ways to improve their products and services and to create better relationships with their customers. Implementing Six Sigma is one of the best ways in which you can improve your products by getting rid of errors. Here are some great tips that will allow you to implement Six Sigma in a timely manner.

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How to get a Six Sigma job

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Would you like to get a job as a Six Sigma trainer? Becoming a trainer is a lucrative job because it will allow you to work with multiple companies and travel all over the world in order to teach other organizations as to how they can reduce defects with products and to also work on improving the company overall. Having experience with Six Sigma will make you very marketable to a number of companies. From government programs to privately run organizations, Six Sigma is one of the most lucrative programs you can learn and to make money at it.

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How Six Sigma differs from project management

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With a lot of quality improvement programs for manufacturing companies out there how can you find one that will be able to help your company grow in the right way? You want to focus on improving production for the organization along with reducing defects so that you don't have people coming back with defective products. There is a lot of manufacturing overhead expenses you may need to worry about and change in order work on having production levels at a high level. Project management is another system that is being tossed out there with Six Sigma and other programs. How does project management differ from Six Sigma?

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The steps of Six Sigma training

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An integral part of implementing Six Sigma is making sure that your employees receive the proper training. It is important to realize that implementing Six Sigma can take several months to complete. Several manufacturing companies have begun developing their own Six Sigma training programs, so they can properly train their employees, since the cost of Six Sigma can be prohibitive. Major universities, in many areas have also begun offering Six Sigma certification courses, to keep up with the demand from customers. Despite the fact that each company will have its own standards and rules, about their Six Sigma training programs, it is crucial to keep the central focus of Six Sigma in mind.

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How to use DMAIC to improve your business processes

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DMAIC is a part of the Six Sigma method. This is the method that is used to help improve businesses (primarily based in manufacturing), by pulling out defects that are slowing the company down, and costing too much money and waste. DMAIC is an acronym that stands for Define, Measure, Analyze, Improve and Control. You can use the following steps to improve your business and decrease waste.

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How to use DMADV in new product design

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There are several manufacturing methods you can use when it comes to creating new products, or new product lines. One of these methods is called DMADV, and is part of the manufacturing process known as Six Sigma. DMADV is an acronym for the following processes:

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How to save money by using Six Sigma

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Six Sigma is one of the major cost savings programs that are being implemented, by many different manufacturers. The Six Sigma method promotes incorporating a method of operation, which will lower costs by reducing waste. Through the use of Six Sigma, everyone involved in the process is a winner. The manufacturer saves money, and then can produce a higher quality product. The customer is happier because he receives a higher quality product on a consistent basis, and often times the savings in costs is passed down, from the manufacturer to the consumer. The cost savings of using Six Sigma are real and are definitely attainable by any company willing to develop a Six Sigma method that is specifically tailored, to meet specific company needs, and to address existing challenges.

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Who uses Six Sigma?

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There are a growing number of companies who are now using Six Sigma. Despite Motorola's claim that they invented Six Sigma, historical records show that the principles behind the methodology date back to 1809. Carl Gauss, a German mathematician, published "Theoria Motus Corporum Arithmeticae" and in his book, Gauss introduced the concept of the bell curve, a shape that can often represent the variation that occurs in a controlled process.

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What is the difference between DMADV and DMAIC?

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These are the Six Sigma methodologies that are basically used to ultimately drive defects to less than 3.4 per million opportunities. Look out for. It is advised that the implementation should be done by Green Belts, Black Belts and Master Black Belt, while looking out for new ways to implement the support of a champion and process owner. While, both DMAIC and DMADV sound very similar, there are some critical differences. However, prior to knowing the difference it is wise to know the similarities.

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What is Six Sigma?

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Six Sigma was initially developed by Motorola in the 1980's, and now is used in many Fortune 500 companies. The program functions as a business management strategy. The program is used primarily to identify and rectify errors and defects that can occur in a manufacturing or business process. It should also be noted that Six Sigma uses a number of quality methods and tools that are used by professionals, within the organization, after they have been trained on Six Sigma techniques. There are many terms that are used in Six Sigma and they are sometimes misleading, so here are some of the more frequently used with an explanation of each term.

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Understanding DMAIC and DMADV

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The foundation of Six Sigma and the methodologies that are used are tools in improving the manufacturing process. It is important to understand that the most important aspect of both approaches to Six Sigma is that they begin with a specific problem, and an attempt to improve or eliminate that problem. This is why the first step in DMAIC is to define the goals of the process that will in the end, yield the desired results. This can be contradictory to most people and companies in general, since many people are used to defining problems in very broad terms and that may not really be useful in the end. Sometimes the hardest part for people is sitting down and determining the exact source of the problem, so they can fix it. It is crucial to realize that stating the problem in quantitative terms helps define where the problem might be coming from. You must define the problem to help clarify the goal, and what can be done to fix it. It is also crucial to make sure that the goals, for process improvement, are consistent with customer demands, and the company's objectives.

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Six Sigma Success Factors

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Business managers who are implementing Six Sigma must understand that there are critical factors that will play a direct role in the success of the program. The bottom line is that for Six Sigma or (any other management initiative) to yield the advertised results, there are many factors that must be considered, aligned, measured, and acted upon. It is important to keep in mind that while there are tremendous differences in management styles, and priorities, from business to business, one thing is clear: The companies that focused on continuously measuring and driving management behaviors, including aligning initiatives and priorities, yield a much higher return on their programs than those who leave it to chance. Knowing and understanding, how these factors influence the Six Sigma in your organization will be critical to its long-term success. Studies have shown that review of the failures and shortfalls, of companies who did not experience success with Six Sigma, has generally concluded that the lack of attention to these success factors, for a sustained period of time, created a management vacuum around the program.

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Six Sigma and Recruiting

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You may be surprised to learn that many recruiters and staffing departments are using the Six Sigma methodologies, to adopt and implement some form of internal process improvement. This is a direct reflection of the fact that Six Sigma is the most talked about process-improvement methodologies that is being used in business today. Because of this it raises several questions among recruiting professionals. Some of these questions are:

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Six Sigma training applications

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Six Sigma was invented in the manufacturing industry by Motorola. Six Sigma focuses on reducing waste by getting your error ratio to 3.4 defects per million products produced. Implementing Six Sigma may take some time before you are able to implement it right and have all of your employees embrace it. There are a number of Six Sigma training applications you can use in order to learn about Six Sigma and to also implement it into your organization.

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Lean Six Sigma

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If you are choosing to implement new production standards, you may want to consider Lean Six Sigma. Lean Six Sigma is a powerful, proven method of improving business efficiency and effectiveness. This is a business improvement methodology (focusing on DMAIC) that maximizes shareholder value, by achieving the fastest rate of improvement in customer satisfaction, cost, quality, process speed, and invested capital. Many experts feel that the fusion of Lean and Six Sigma improvement methods is required because:

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How to use Six Sigma for a new design

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Whether you need to design a new product or service, or redesign a process that requires breakthrough improvement, companies are using DMADV to its fullest extent. Studies have showed that an average DMADV project saves $200,000 in "hard benefits.

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How to get Six Sigma certification

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Six Sigma has become the popular methodology for improving processes and achieving improvements in an organizational setting. This has prompted a huge interest in companies of varying sizes, to gain Six Sigma certification. It should be noted that some companies offer Six Sigma training and certification for employees, while other individuals will need to seek training and certification, from an independent source. Regardless of whether or not your company offers Six Sigma, it is possible to learn the process required to obtain Six Sigma certification if your employer does not offer it or you are not eligible for their program.

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How to evaluate your Six Sigma options

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Six Sigma is used to reduce the amount of waste in the production process. It is the process of evaluating and changing business practices and processes to make them more efficient. There are two main ways it can be approached in order to improve business flow and productivity. These methods are known as: DMAIC and DMADV. The main difference between the two methods is that DMAIC is used mainly for improving the operations and productivity of an existing business and DMADV is used to make new products or new designs. Both of these are acronyms and each letter represents an aspect of the implementation that helps improve the flow and quality of business. However, it is important to realize that choosing the right Six Sigma methodology is not always a simple choice. In order to evaluate your Six Sigma options, the first step is to understand them.

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An overview to lean manufacturing

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Eliminating waste and improving the efficiency of your manufacturing company should be at the top of your list. There are many different ways to help your business reduce waste and increase efficiency but the one strategy that ranks at the top of the list is lean manufacturing.

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A hidden manufacturing waste you may not know about

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There are various lean manufacturing processes you can use to try and eliminate wastes from the organization and make it effective. Lean Six Sigma has become a popular option as it focuses on reducing waste but also improving efficiency. When you are working with lean manufacturing it's common to hear about the 7 wastes. These wastes must be eliminated from your organization in order for you to produce better products and provide better service to your customers.

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Which tools are available for implementing Six Sigma

womenwatchingcomputer16486846.jpgAre you needing to implement Six Sigma in your manufacturing plant? What type of Six Sigma tools are available and which ones should you use for your business? Here are some tips on how you can implement Six Sigma and the various tools you need to use in your strategy.

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Things you must have for Six Sigma implementation

broker19160449.jpgThere are many factors that come into play, when a business is trying to implement Six Sigma. This process of implementing a process improvement strategy takes: time, manpower, and money and Six Sigma is no different. It is important to realize that Six Sigma is not something you can implement, and then expect it to succeed without involvement, from your employees. Successful implementation of this process is done on a project-by-project basis, and will result in continuous improvement of processes. Successful implementation also depends on factors like: the company's culture and the commitment and conviction, of its leadership. Without these factors, the Six Sigma process most likely will fail. Here are things that you must have for Six Sigma implementation-

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Practical applications of Six Sigma

manwithmachine24240369.jpgSix Sigma originated in the manufacturing industry and it remains one of the most popular methods to reduce waste and to focus on productivity. When a product is manufactured, it can be easy for you to have product errors due to poor manufacturing. You will need to find a way to implement Six Sigma in order to reduce your defect ratio. The overall goal of Six Sigma is to get your error ratio to less than 3.4 defects per million unite produced. By focusing on every little aspect of Six Sigma, you will be able to accomplish this goal and you will be able to create a healthy working environment.

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Six sigma and customer interaction

accountant37004113.jpgOne of the biggest benefits of lean six sigma with manufacturing is it teaches you how to improve response time with customers. Even if you are doing well currently, you could probably be doing better, and lean six sigma will help you find things that will improve your response time, and thus your profitability.

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Job Description for Six Sigma Black Belts

blackbelt9821513.JPGA Black Belt within the Six Sigma process method is done by someone, who is trained and willing to assume a leadership role. This person will have completed the training needed to gain extensive knowledge of the Six Sigma philosophies. A person who is certified with a Black Belt must be able to show team leadership and responsibilities, while working in a management or non management position. In addition, they will also have to be educated on lean management, and DMAIC, to qualify for the Black Belt role. By being certified as a Six Sigma Black Belt, it will allow the employee, to be responsible, for helping employees meet their potential and their goals. It will also allow them to oversee projects that are directly under the Six Sigma guidelines. It is important to understand that when an employee is a Black Belt, many times they will work in a management position, but often times they will be asked to use their skills on certain issues.

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Implementing Six Sigma

manatcontrols24240145.jpgManufacturing companies are prone to a number of errors in the manufacturing line. Machinery can get messed up and leave you with bad products or you can have employees that don't work hard and end up neglecting their role within the company. Since errors lead to waste, which leads to financial loss, customer uproar, and unhappy employees you need to focus on fixing the problems early. Implementing Six Sigma is one of the best ways to improve your company.

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How to use Lean Six Sigma

cautiontape41824589.jpgMany manufacturers are now choosing to use a combination of production processes, in order to improve their overall efficiency. One of these combined processes is referred to as Lean Six Sigma. This has become an effective and proven method of improving business efficiency and effectiveness. This is a business improvement methodology that focuses on Six Sigma DMAIC and incorporates various principles of lean manufacturing management. The process attempts to maximize shareholder value, by achieving the fastest rate of improvement in various areas which include but are not limited to:

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How six sigma can help solve inventory problems

blueprints23266599.jpgIf you have a large amount of your money tied up in your inventory, and are losing money because it is depreciating quickly, or just not moving fast enough, six sigma can help. The longer an inventory sits, the more money you lose. One way to combat the problem of lost money is through implementing a six sigma project. Six sigma projects help address the problems, and alleviate it, streamlining things, and helping you, your employees, and your business be more efficient and profitable.

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Using the DMAIC method

cleaningmachines24240393.jpgThousands of manufacturing facilities have turned to Six Sigma as a way to reduce errors and waste. They often see that implementation of Six Sigma yields higher profits, happier employees, and a healthier company. One method in the Six Sigma process is known as DMAIC. This method helps you draw out the defects in your manufacturing process so you can start saving money and getting rid of waste.

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Using DMADV to strengthen your manufacturing plant

manufacturing_systems.jpgThere are many different ways you can go about improving your company and building better and stronger products. Since errors have been a common problem for many manufacturing plants, it is vital to look for new ways to reduce these errors and to ensure that you have a successful company. Six Sigma was designed to reduce errors and get them down to a defect ratio of 3.4 per million items. This way when you have produced products you will be able to produce better products to hand over to your customers. As you are able to do this, you will have a better chance to generate higher sales as your customers are happy about the type of products you are providing. Not only will your customers be happier with the company and the products, your employees will also be happier with the company as well. Six Sigma helps to fix the problems with the company and helps to provide you with greater results that you need to strengthen your company. What is DMADV and what does it mean for your manufacturing plant?

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Lean Six Sigma

clip71731932.jpgThe manufacturing industry is filled with so many different processes that are used to reduce or eliminate waste. Lean Six Sigma is one of the most popular forms of reducing waste and controlling your inventory so you aren't wasting time and money.

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The benefits you will receive from Six Sigma and lean manufacturing

formula19179086.jpgManufacturing firms commonly turn to improvement tactics like lean manufacturing and Six Sigma. The combination of lean manufacturing and Six Sigma, referred to as lean Six Sigma, allows you to reduce waste and improve your production. Here are a few of the benefits you can expect when you introduce lean Six Sigma at your firm:

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Using DMAIC to improve your business processes

oldermanstanding26239732.jpgDMAIC is a part of the Six Sigma method that is used to help improved companies by pulling out defects that are slowing the company down and costing too much money and waste. DMAIC stands for Define, Measure, Analyze, Improve and Control. Use the following steps to improve your business and decrease waste.

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Using DMADV to create new products

emptychairs30393444.jpgThere are several methods out there when it comes to creating new products or new product lines. There are differing philosophies all that seem to concentrate on one or two key items in new products. One of these methods is called DMADV. DMADV is an acronym for the following processes: Define, Measure, Analyze, Design, Verify. This process can be used to create new products and also to replace an existing system that is failing. DMADV is typically used in conjunction with Six Sigma processes. DMADV is described as follows:

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TQM versus Six Sigma

string26814228.jpgSix Sigma has been used for several years to reduce product defects. It was designed to make businesses become more profitable through the implementation of behavioral changes and product changes. Like Six Sigma, TQM focuses on the same thing although it focuses more on the needs of the customers. What makes Six Sigma different from TQM is the way management implements the program.

TQM does not provide detailed and specific guidelines for management whereas Six Sigma has strong rules for managers. Individuals are trained to become Master Black Belts, Black Belts, Yellow Belts, and Green Belts. They are all part of a team effort to improve the manufacturing process. TQM does not have a hierarchy order like the belt system.

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The role of Black belts in Six Sigma

ladywithpiechart.jpgThe role of a black belt in Six Sigma is for individuals who know the knowledge of the Six Sigma philosophies. A person who is certified with a Black Belt has to be able to show team leadership and responsibilities while working in a management or non management position. You have to be educated on lean management and DMAIC to qualify for the Black Belt role. Being certified as a Six Sigma Black Belts will allow you to be responsible for helping employees meet their potential and their goals and will allow you to oversee projects responsible for the Six Sigma. When you are a Black Belt, many times you will work in a management position, but often times you will be asked to use your skills on certain issues.

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Six Sigma online training

dotcominbriefcase19157840.jpgThere are various benefits to Six Sigma like reducing of wastes, increase in profits, and employee retention. Since Six Sigma is beneficial, most companies want to have their employees trained in Six Sigma or they want them to obtain Six Sigma certification. Six Sigma training takes a lot of time, effort, and money.

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Six Sigma laws

contract30901439.jpgSix Sigma is designed to improve the operational performance of a company by reducing defects using a series of statistical methods. To help reduce wastes, companies must properly implement 5 laws of Six Sigma. The 5 laws have been designed to improve and upgrade the quality of a companies existing business processes to produce satisfied customer relations. The Six Sigma laws are defined as follows:

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SIPOC analysis

bottles34878846.jpgSix Sigma uses multiple process variables to reduce waste and improve outputs. One of the common variables that is used by Six Sigma is SIPOC. SIPOC provides companies with a visual interpretation of the entire manufacturing process and how it impacts their customers.

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Obtaining Six Sigma certification

bills39158685.jpgSix Sigma certification provides employees with documented proof that they truly understand how to standardize capabilities that work towards the elimination of defects. Once an individual is Six Sigma certified, they can teach others how to use Six Sigma to reduce their product defects. Depending upon where you are Six Sigma certified, you may or may not be able to learn the skills needed to properly implement Six Sigma. Usually you are only certified on particular subject matter like Master Black Belts, Green Belts, Champions, etc.

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Key steps in Six Sigma training

businessnegoations19314770.jpgImplementing Six Sigma can take several months to complete. Since the cost of Six Sigma is pretty expensive, several companies have begun developing their own Six Sigma training programs so they can properly train their employees. Major Universities are also offering Six Sigma certification courses to keep up with the demand from customers.

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Implementing Six Sigma policies

manonphoneinchina30392185.jpgSix Sigma involves time, manpower, and money to implement. Unlike other projects, it is not something you can implement and then expect it to succeed without involvement from your employees. Successful implementation is done on a project-by-project basis and will result in continuous improvement of processes. Successful implementation also depends on many factors like the company's culture and the commitment and conviction of its leadership. Without these factors, the Six Sigma process can fail. To avoid failure, follow these tips on how to properly implement Six Sigma:

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Getting the Six Sigma ball rolling

excerciseball30457601.jpgWhen it comes to Six Sigma implementation, you need to have successful managers implement to program. They are in charge of encouraging others to change the way they currently think about the manufacturing process to make the company more successful. To get the Six Sigma ball rolling, try some of the following tips:

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What you need to know about six sigma master black belts

businessmeeting30381062.jpgIf you work in manufacturing, you more than likely have heard of six sigma certification levels, including the master black belts. While it may sound like this has something to do with karate, it's actually a term used to identify someone who has received the highest level of technical and organizational proficiency - and it doesn't involve and kicking or punching!

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Six sigma green belts

whitebelt30747305.JPGIf you work in the world of manufacturing, you've no doubt heart of six sigma. Many manufacturing companies implement six sigma into their workflow to improve their processes and quality.

Six sigma is a well-known process that works to provide tools and techniques, often statistical, to identify and then rectify problems within an organization. By using six sigma methods, many companies can improve the overall quality and capability of their products while reducing defects and any process that contributes to waste.

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Six sigma champions-what they do and how to become one

perparingforboxing33338232.jpgThose looking to get ahead in the world of manufacturing should consider becoming six sigma champions. The Six Sigma Champion is one of the levels of certification within six sigma and plays a key role in the success of implementing six sigma within an organization and has a variety of roles and responsibilities.

What is six sigma?
In order to fully understand what a six sigma champion is, it's important to first become familiar with the concept of six sigma. In a nutshell, six sigma is a method used to provide businesses with the necessary tools to increase their performance and customer satisfaction. This is done by analyzing various forms of data and information, then using it to anticipate the needs of their customers and improve quality. The overall goal of Six Sigma is to increase a company's profits by identifying and then eliminating factors that contribute to waste and customer dissatisfaction.

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Where to find six sigma training and certification material

accountant37004036.jpgThe method of six sigma involves providing businesses with the necessary tools to increase their overall performance and customer satisfaction. This is done by mathematically analyzing various forms of data and information, then using it to anticipate the needs of their customers. The overall goal of Six Sigma is to increase a company's profits by identifying and then eliminating factors that contribute to waste and customer dissatisfaction.

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Becoming a six sigma black belt

blackbelt9821513.JPGSix sigma is common within manufacturing. In a nutshell, six sigma uses a set of quality and statistical methods to define and then improve a company's overall processes. In turn, the company will typically waste less time and money, continually improve the quality of their products and services, and improve their customer satisfaction and business.

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Save money by using Six Sigma

manwithmoney23268183.jpgThe Six Sigma method is very similar to the lean manufacturing way of thinking in that they are both promote incorporating a method of operation which will lower costs by reducing waste. Through the use of Six Sigma, everyone is a winner. The manufacturer saves money and can produce a higher quality product. The customer is happy because he receives a higher quality product on a consistent basis and often times the savings in costs are passed down from the manufacturer to the consumer. The Six Sigma method is focused mainly on reducing variation, thereby decreasing the resulting loss of resources that comes with inconsistencies. The concept of saving money by using six Sigma to eliminate waste is simple. Identifying waste in its many forms presents a challenge. In the paragraphs that follow, you will be able to read about some more specific Six Sigma ways that you can save money by using what resources you have more wisely.

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Using Six Sigma in your organization

factory26813920.jpgSo you've heard about Six Sigma and you think that your organization can benefit from what this implementation and operational process has to offer.but where do you start? Using Six Sigma in your organization for the first time is going to be a process. Fortunately, there are a good number of trained individuals who can serve as consultants and even full-time employees for you if that is what you anticipate as being the most productive way to implement these processes most effectively.

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The advantages and disadvantages of Six Sigma

concernedman19185284.jpgImplementing any kind of manufacturing process is a very important decision for your business and should never be treated lightly. Many companies choose to use a particular method because it is the latest trend or because competition is doing it. But weighing the advantages and disadvantages for your business is one of the most important steps you can take to feel right about your decision to implement Six Sigma or not in your own business.

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Six Sigma 101

manwithmachine7803402.jpgSix Sigma is a process by which quality is measured. Once the level of quality is assessed, improvements can be made to that quality to bring the execution of a process as close to perfection as possible. This means the elimination of any wasteful actions (a key element that lends Six Sigma to being a popular tool used among those who are fans of lean manufacturing) as well as the creation of a product that fulfills the needs of the customer in both price and function.

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Obtaining Six Sigma training

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Six Sigma is an approach to improving business performance and ultimately saving money so that more money can be made. As you may have guessed, not just anyone can implement and successfully run a Six Sigma program without the proper training and hands on experience. There are many subcategories of methods that are used within the Six Sigma method of thinking. If you are considering the implementation of any Sig Sigma methodology, you would do well to receive some training yourself and at least familiarize yourself with the various forms of Six Sigma certifications that are available. In the paragraphs that follow, you will be able to read a little bit more about some methods and corresponding roles for Six Sigma.

DMAIC

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What is six sigma?

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Since defects are a natural part of the manufacturing process, Motorola created a process known as six sigma to help identify and remove these defects. Six sigma uses different quality management methods to help reduce the defects to 3.4 per million opportunities. Using statistics and other methods, six sigma assigns roles to different individuals within your organization. Each person is responsible for different things and they are classified as Black Belts, Green Belts, etc.

Every process is created using statistical models and the different belt levels are responsible for carrying them out. Since statistics are behind the entire process, it makes senses that all of your goals will be financially focused. All of the goals will either help the company increase revenue or decrease costs.

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What is Six Sigma?

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Six Sigma is a disciplined, data-driven approach and methodology that is used for eliminating defects (driving towards six standard deviations between the mean and the nearest specification limit) in any process from manufacturing to transactional and encompasses from product to service.

The statistical representation of Six Sigma will describe quantitatively how a process is performing. In order to achieve Six Sigma, a process must not produce more than 3.4 defects per million opportunities. A Six Sigma defect is clearly defined as anything outside of customer specifications. A Six Sigma opportunity is then the total quantity of chances for a possible defect. Process sigma can easily be calculated using a Six Sigma calculator.

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The History of Six Sigma

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Six Sigma is a whole lot more than the conventional quality tools which are often haphazardly applied. While none of the tools in Six Sigma are considered to be new Six Sigma however provides a roadmap, on how and when to use each tool. Conventional training and improvement methods do not do that. Furthermore (and most importantly) Six Sigma requires that projects actually affect the bottom line a significant amount. Conventional methods also do not require that. And perhaps most importantly Six Sigma requires accountability from the project leader.

With the success and growth in popularity of the Six Sigma methodologies it has lead many people to wonder how Six Sigma came about. The roots of Six Sigma as a measurement standard can be traced back to Carl Frederick Gauss (1777-1855) who introduced the concept of the normal curve into manufacturing standards. Six Sigma as a measurement standard in product variation can be traced back to the 1920's when Walter Shewhart showed that three sigma from the mean is the point where a process will requires correction.

Many measurement standards later came on the scene but credit for coining the term "Six Sigma" goes to a Motorola engineer named Bill Smith. (Incidentally it is interesting to note that, "Six Sigma" is a federally registered trademark of Motorola).

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The future of Six sigma

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Six sigma was created by Motorola to improve the quality of different processes within an organization and remove any defects along the way. It is commonly used by manufacturing companies although it has been used in practically every type of organization. Six sigma creates a new way of doing business by using a set of quality management tools. These tools use statistical methods and train a specialized group of your employees to properly administer the program. Every project carried out within a six sigma method has certain steps it must follow and certain financial targets it must reach in order to be successful.

Thousands of companies have implemented six sigma and they have seen impressive results.

There are some critics of six sigma and they claim that the investment is not worth the return.

Companies that have enjoyed success with six sigma will continue to advocate for it and keep it around for years to come. Companies that struggle with it will continue to claim that it does not work.

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The different types of Six Sigma

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The official definition of six sigma is described by Motorola as a program that "emphasizes setting extremely high objectives, collecting data, and analyzing results to a fine degree as a way to reduce defects in products and services."

Companies that implement six sigma are seeking to get as close to perfection as possible. Perfection is defined as producing less than 3.4 defects per million opportunities. Companies look for numerous defects within the manufacturing process and seek ways to reduce or eliminate them entirely.

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The benefits and disadvantages of Six Sigma

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Six Sigma helps businesses reduce costs and remain competitive in their respective markets. Implementing six sigma will improve your company in the following ways:

  • Return on investment

  • Return on sales

  • Growth in employment

  • Growth in stocks

  • Value growth


In order for six sigma to become successful, it all depends upon your employees. Employees will all undergo training programs that focus on improving the entire company to achieve financial results.

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Six Sigma training

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Implementing Six Sigma within your organization will be similar to implementing any other company-wide initiative. Yet it is important to understand that determining the content and framework, developing the materials, and rolling it out to the company is only half of the necessary work. The other half will be changing the company culture.

Six Sigma Training is one of the most important factors that will contribute to and help modify and shape an organization's culture. One of the first steps is to identify who in your organization is required to be Six Sigma trained and what type of Six Sigma training they should receive. Here are some of the factors you should consider-

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Six Sigma Organizational Architecture

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Six Sigma is a quality methodology that can produce highly significant benefits to businesses and organizations. However, not much text has been written about the structure that is needed to successfully implement Six Sigma quality within your business or organization. Here is the information you need on roles and responsibilities, as well as required rewards and recognition for a successful Six Sigma quality program.

Roles and Responsibilities of Six Sigma participants-

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Process improvement strategies

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Many companies fail to identify problems that are causing them to lose millions of dollars in waste. Waste is a direct result of poor quality and system failures. Businesses have recognized that waste is causing them a handful of other problems so they have turned to process improvement strategies to combat waste. Here are some process improvement strategies:

  • Six Sigma

  • Lean manufacturing

  • Visual control

  • Total Quality Management (TQM)

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How do I implement six sigma?

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The goal of six sigma is to obtain 3.4 defects per million opportunities. Companies that implement it are trying to get as close to perfection as possible. There are several people involved in implementing six sigma. Six sigma has adopted the "belt system" of Karate to name the leaders and the different levels of the process.

The executive leaders will be your Black Belts. These individuals are in charge of the entire process and they will spend 100 percent of their time on the program. Depending upon how large your company is, you could have 1 Black Belt or you may have several. The Black Belts are in charge of defining the different projects as well as determining what the output should be.

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DMAIC versus DMADVI

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It is understood that everything in business is a process. Sales people have a list of companies and contacts that they work in a certain fashion to produce a sale, production receives an order and schedules the manufacturing, and the product is built, packaged, shipped and invoiced for the customer. Yet the question remains that when problems arise with the process, though, should they fix it with a DMAIC or DMADV type project?

It is important to first look at the DMAIC and DMADV methodologies and talk about how they are alike. DMAIC and DMADV are both:

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Where to find the best training for six sigma

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If you plan to implement six sigma in your manufacturing plant, you are going to need to get the best training for six sigma before you implement it. The reason for this is that getting the best training before you fully implement the manufacturing process will ensure that your company is ready to make the switch, and you will be able to decide if six sigma is the right manufacturing process choice for your business. Before you pay for the training you will need to decide if six sigma is going to be the best choice for your company because not all companies will benefit from using six sigma, some will benefit better from using lean manufacturing.

Once you have determined that six sigma is going to be the best manufacturing process choice for your business you will need to begin looking for the best six sigma training. You only want to receive the best in training because the improvement of your business is going to rely on your training. For example, if you only receive mediocre training you might miss some of the manufacturing processes that need to be improved might be missed. If you receive bad training, the chances are good that majority of the manufacturing processes that need to be improved will be missed, so no improvements will be made at all.

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Six sigma black belts

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A black belt in six sigma is somebody from your manufacturing plant who is a perfect candidate for becoming a leader in your manufacturing class. Black belts can be members of your upper management or they can be members of your production crew who show the qualities that your manufacturing business looks for when choosing a leader. Most black belts in six sigma are people who are respected by their peers because it means that the other employees are going to listen to them and take what they have to say seriously.

One of the best things about six sigma is that you do not have any prerequisites that you need to meet in order to become a black belt, which means that this level of training is open to all employees who are interested. The one thing to keep in mind with black belts in six sigma is that they will need to master a variety of technical tools in a short amount of time, so they should have at least a college level background in math.

When it comes to becoming a black belt in six sigma, you will need to go through a four-week training course, which is why it is recommended that you have a college level background in math. Four weeks is not a very long time to master some skills without the math background.

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Comparing six sigma to TQM

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Two of the biggest manufacturing processes that companies have to choose from are six sigma and total quality management or TQM. Both of these processes are designed to improve your products quality by improving your business processes, the processes are also designed to get eliminate any defects that are found in the manufacturing processes you use or in the products themselves. By eliminating any defects in your manufacturing processes and products, you will be improving the quality of your products.

The biggest difference between six sigma and TQM is the approach that the processes use to achieve the results that you are looking for. For example, six sigma requires you to look at one section at a time; it uses a narrow focus to see what if your quality standards need to be improved. TQM does not look at your quality standards to improve them; it looks at your quality standards to ensure that your employees are following the standards. TQM does not change the existing standards that your manufacturing plant uses; it ensures that your employees follow the standards that you already have in place.

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Best reasons to use six sigma in manufacturing

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Six sigma is a manufacturing process that your manufacturing business can use to help improve their processes. Six sigma is a great choice for your business because it has certain benefits over other manufacturing processes because it is designed to focus on improving your manufacturing processes through a quality measurement program. With six sigma rather than focus on increasing products that are manufactured it focuses on the quality of the products that are being manufactured.

Knowing how six sigma works is still not enough information to help you decide in choosing six sigma for your manufacturing process. To make the best decision possible you are going to want to find out the best reasons that other companies use six sigma for their manufacturing process rather than some other manufacturing process.

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Basics of six sigma

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In the 1980's Motorola developed a manufacturing process called Six Sigma. Six sigma is an approach that is specifically used by manufacturing companies to improve the quality of their manufactured products, by eliminating any waste that is found and by improving all of their manufacturing processes. Six sigma improves a manufacturing company's processes because it examines each process one at a time to see where improvements are made; it provides your business with a narrow focus rather than a broad focus.

The focus of six sigma is on quality, but the definition of quality for six sigma is not going to be the company's definition of quality. Instead, with six sigma the definition of quality is going to come from the customer. Six sigma is going to look at how your customer is viewing your product, meaning what they consider the value of your product to be. Six sigma is also going to take into account the manufacturing processes that your business uses to achieve the results that your customers are seeing.

With six sigma, one of the most important aspects of the program is to improve your overall customer satisfaction. The reason for this is that if your customers are happy with what you have to offer they are going to be more likely to come back and pass on to their friends and family how wonderful your business is.

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Tips for six sigma training

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While there are countless methodologies for creating and implementing six sigma training programs, most training systems have the same things in common. There are many practical solutions for six sigma training that most larger companies follow. These companies not only influence how six sigma is used for the benefit of their own business but can also provide great examples for what can be done to avoid some of the pitfalls that seem to be the fate of many smaller manufacturing businesses. Below are several basic tips that you can review as you plan your own six sigma training.

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Tips for implementing six sigma

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If it is the goal of your manufacturing plant to implement six sigma you have many benefits and challenges ahead of you. Implementing six sigma can be quite the process especially if you are introducing these concepts for the first time. Adjustments will need to me made both to machines and to the working habits of the employees, and as we all know fear of change is sometimes the hardest part of introducing something new. While there is no right or wrong way to incorporate six sigma into your business, there are some tips that can help you implement it more easily.

Start with a strong commitment

A strong mentality for change and taking a hard look at how to improve is vital if the company is to progress and ultimately increase profits. This responsibility will fall largely on the shoulders of the management team.

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Six sigma black belt

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The six sigma methodology cannot be implemented without a number of people playing their own specific roles within the implementation process. When it comes to the implementation roles of six sigma, most lean experts would agree that an individual taking on the black belt role should be included in the implementation team. There are several specific six sigma roles and responsibilities have been given conventional martial arts names. The roles for implementation cause a project team to make changes that create a more professionally trained quality management team. Within six sigma, the individuals with the titles of leaders and champions usually have received the highest level of technical training. While those who are trained in a "belt" level will usually continue working their assigned jobs while their training is taking place (a lesser time commitment). Black belts are typically the employees who have had the most training in the six sigma implementation process without necessarily having been hired because of their six sigma implementation expertise. For this reason, many businesses who wish to implement six sigma on a smaller scale have a black belt as their highest ranking implementation official. Depending on the scope of the implementation, the role of the six sigma black belt will change. If this individual is the most experienced of all the six sigma leaders, chances are that he will assume some of the responsibilities that are reserved for implementation roles of executive leadership, champions and master black belts. For this reason, these implementation roles, as well as the implementation role of black belt, are explained in greater detail below.

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Six sigma

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Six Sigma is a methodology used to implement lean manufacturing in a production process or service oriented business setting. While there are those who attribute much of their success to the six sigma process, there are also those for whom this process may not be ideal. Naturally, the decision as to whether or not six sigma should be implemented lies with the management team of each respective organization. In order to better understand the advantages and disadvantages of the six sigma process, the following information has been provided.

Advantages to six sigma

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Using six sigma to reduce costs

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Six sigma is a heavily used method that will help you reduce costs in your manufacturing business. The process focuses on waste and inefficiency in any part of the manufacturing business. Six sigma presents you with a box of different tools and techniques that you can use in order to improve your processes, including ways to measure, analyze, define, and control your processes.

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Using six sigma to increase business

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Six sigma is a method that will increase your business profits by cutting costs and improving efficiency. By learning a few basic things about six sigma you can dramatically improve your business's success. Six sigma is a management plan designed to produce better results, better products, and better service. Created by Joseph M. Juran in conjunction with Motorola, six sigma is technically an objective of quality. This objective very specifically defines how variable a process needs to be in terms of product specifications in order to meet and exceed customer demands in terms of product quality and product reliability.

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Using six sigma to improve cycle times and service

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Businesses either grow or they die. Business people are always looking for new methods that will help to increase efficiency and decrease waste. Most business people spend much of their lives looking for a program that will do just this sort of thing. The Six Sigma process works to find areas of weakness and inefficiency in the production process. It also works to make the production process much more streamlined. Six Sigma has been used by many companies to develop much more efficient total production organizations. If you are looking for a way to give your business a boost you should consider some of the strategies Six Sigma recommends. There are number of changes that any business needs to make if they are going to implement the Six Sigma program, but one very important part of the process is to train mangers in a totally new way. The Six Sigma process works through a very well organized senior management system. It works according to a definite hierarchy based on responsibility and job performance. One of the greatest benefits of Six Sigma in manufacturing context is that it helps to improve cycle times and overall service.

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Six Sigma, an overview

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The Six Sigma method of lean manufacturing is both complex in construction and simple in concept. Larger manufacturing organizations can spend a great deal of time perfecting the nuances of the process while smaller organizations can apply much simpler versions of the Six Sigma principles. So, what is Six Sigma you may ask. Well, Six Sigma is a process by which quality can be measured. Once quality is measured, actions are taken to bring the level of quality to a point that is as close to perfection as possible.

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Black belt certification, six sigma

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You have probably heard of six sigma, a management tool used to increase efficiency and eliminate waste. The system works according to a system of certifications based on the karate belt rankings.So your question is how you can become a six sigma black belt. Well, if you just Google how to become a six sigma black belt, you'll come up with tons of results. There are endless online universities and training courBlack belt certification, six sigmas that promise to make you a sigma black belt in just a few weeks after you fork over several hundred dollars. If you really just want the certificate that shows that you are a six sigma black belt, without full grasp of all of the different sigma tools and a real understanding of six sigma, then one of these four week seminars is perfect for you.

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Role of senior managers when implementing six sigma

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Have you ever wondered if there is some sort of management and production method that would help to organize your business and its employees in a far more efficient way. Most business people spend much of their lives looking for a program that will do just this sort of thing. The process works to find areas of weakness and inefficieny in the production process. It also works to make the production process much more streamlined. Six Sigma has been used by many companies to develop much more efficient total production organizations. If you are looking for a way to give your business a boost you should consider some of the strategies Six Sigma recommends. There are number of changes that any business needs to make if they are going to implement the Six Sigma program, but one very important part of the process is to train mangers in a totally new way. The Six Sigma process works through a very well organized senior management system. It works according to a definite hierarchy based on responsibility and job performance. To learn more about the unique senior management system of Six Sigma read the following short descriptions of management positons:

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Learning the implications of six sigma for your business

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Have you ever wondered if there was a good way to vet or differentiate between employees and and potential employees? In many cases we find that many employees are either poorly trained or unable to fullfil the basic functions of their jobs. As an employer you obviously want to be able to tell if the employees you are hiring are reliable and capable. You might also want a way to figure out which current employees are most capable at their jobs so that you can promote them. But is there any standard method for doing so? Obviously you could try to observe employees to figure out which ones had certain skills and which did not, but this could be fairly time consuming and difficult to do. Fortunately there are some methods known as six sigma that can be used to help determine these sorts of things. You would want to be able to determine which managers have certain capabilities and which do not. Sigma is also a general technique used to confront certain defects in industry and production. The idea is to promote changes in companies to promote streamlining and better products. Six sigma works to help you to make your business more productive while decreasing the total number of defects that might occur in production. The method focuses in on certain problems and works decisively and quickly fix the issue.

Many Fortune 500 companies have implemented the Six Sigma method with great results. The method has been attributed with billions of dollars in savings in US companies over the past several decades. A particularly important method it uses is vetting process for determing which managers will be excellent at improving productivity. Six sigma has a belt hierarchy, much like Karate. Black belts are naturally the most succesfull managers who have been able to improve the productivity of their business.

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Ten reasons six sigma is a great option for manufacturing

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For those of who are unfamiliar with the term Six Sigma let's take a minute to find out what it is. Six Sigma is a method or a set of techniques and in the business world it has become a movement that is focused on business process improvement. Six Sigma is a quality measurement and improvement program that is designed to focus on improving the capability of a company's business processes.

Now that you understand what six sigma is you might be wondering why you should use it for your manufacturing company over some of the other manufacturing processes out there. It is true that there are numerous manufacturing processes available that are designed to help improve your manufacturing process. But even though all of the processes have the same objective they all have different reasons why you should use one process over the other. Not to mention the fact that not all processes will work for every manufacturing plant.

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What is a value stream map and how is it used in six sigma

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The thing that you need to know about value stream mapping is that it is a paper and pencil tool that helps you to see and understand the flow of material and information as a product or service makes its way through the value stream. Basically value stream mapping is usually used in lean manufacturing rather than in six sigma manufacturing. If you are using six sigma manufacturing then you would be using process mapping instead of value stream mapping. Another thing that you need to know about value stream mapping is that the process includes physically mapping out your current state of processes while at the same time focusing on where you are trying to go as a company, this can help you determine what type of lean manufacturing strategies you will need to use. Basically value stream mapping differs from the process mapping of Six Sigma in four ways:

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What is a Pareto chart and how is it used in six sigma

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For those of you who are new to manufacturing you are probably unfamiliar with the term Pareto chart. But perhaps you have been involved with manufacturing for awhile but are now being trained on the new concepts that have become popular in manufacturing, such as Pareto charts. Whatever the case may be you are probably reading this article and looking for information on Pareto charts because you are trying to understand what they are and how they can help your company with manufacturing. The good news is that this article is going to be a great resource for you to use because it will explain what a Pareto chart is and how it is actually used in six sigma.

Before we begin to talk about how a Pareto chart is used in six sigma it is important that we discuss what a Pareto chart is and what it is used for. A Pareto chart is actually a special type of bar chart that has values that are plotted in descending order. This chart was named after Vilfredo Pareto, but it was made popular in quality assurance by Joseph Juran and Kaoru Ishikawa. This chart is only one of the seven basic tools of quality control. The other six tools are: histogram, check sheet, control chart, cause and effect diagram, flowchart, and scatter diagram.

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Why six sigma?

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One thing that people often wonder is why you should use Six Sigma for your manufacturing plant when there are so many other choices available. There are numerous manufacturing approaches out there for you to choose from, but what you might not be aware of is that not all of them are going to be able to get the job done. The reason for this is that while all of these approaches might have the same objective, which is to help improve your manufacturing process, they are all going to go about reaching this objective in a different way. Because of the variety of methods that each approach is going to use this means that not all manufacturing approaches are going to work for every manufacturing plant.

Here are the top reasons why you should use six sigma.

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What you need to do to get six sigma certified

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If you are in the manufacturing industry, it may be worth the investment to obtain your six sigma certification. Six sigma certification increases your desirability to employers and it can significantly increase your salary. Companies that are looking to introduce six sigma like to hire professionals that already have their six sigma certification because they do not need to pay for them to obtain it and they also can use them to train other employees at the company.

If you are currently employed, you may need your six sigma certification to advance within the company. Companies that have implemented six sigma often require their employees to complete their six sigma certification before they will increase their salary or before they will consider them for a promotion.

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Using a time series plot with six sigma

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Six Sigma is a business management strategy used to help remove the causes of defects and errors in both manufacturing and business processes. The Six Sigma strategy asserts that continuous efforts to achieve stable and predictable process results are vital to business success and the manufacturing and business processes lend themselves to having characteristics that can be easily measured, analyzed, improved, and controlled.

It was originally developed by Motorola and follows a strict sequence of steps measured by a financial marker (cost reduction or profit increase). The process itself utilizes a set of quality management methods, statistical methods, and a special infrastructure of people who are expert in these methods. These experts are referred to as "Black Belts". The Six Sigma strategy is data-driven and uses DMAIC and DMADV sub-methodologies. DMAIC stands for define, measure, analyze, improve, and control. DMADV stands for define, measure, analyze, design, and verify. A problem or concern area is identified and objectively defined. The output of that process is then measured and analyzed for variations. The process can be improved if the variations are eliminated.

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Key elements of six sigma methodology

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Six Sigma is a quality control and management methodology and approach. As a business owner or manager if you are considering implementing some kind of quality management tools you are going to run across Six Sigma in your research, but rather than just dismiss Six Sigma as another complicated method you should take the time to seriously consider implementing it for your business. To determine if it is the right approach for your business you are going to want to learn everything that you can about the Six Sigma method.

Six Sigma was developed in the 1980's by Motorola, and what makes Six Sigma stand out from other quality management tools is how it defines quality. With Six Sigma, quality is defined based on the customer's definition of quality. It is also based on how the customer views the value of the products and processes. The main goal of Six Sigma is to improve customer satisfaction for your company. Six Sigma does this by improving your company's processes, products, and services. Six Sigma improves these things by finding, analyzing, reducing, and eliminating all of the defects and variations in your company's processes. In the end, Six Sigma improves your profitability because it increases your customer satisfaction and decreases the number of defects.

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Differences between six sigma and TQM

cautiontape41824589.jpgTwo of the major programs that many manufacturing companies use are six sigma and TQM, which stands for total quality management. Both of these programs are designed to help improve a manufacturing company's quality and in fact, these programs have quite a bit in common. Six Sigma is a quality measurement and improvement program that is designed to focus on improving the capability of a company's business processes. TQM is designed to do the same thing. The biggest difference between these two approaches is the approach that they take to get their results. Six Sigma requires you to look at one section at a time and to look at your quality standards to see if they need to be improved; total quality management only requires that you keep your existing standards. TQM views quality as conformance to the internal requirements, whereas Six Sigma works on improving the quality by reducing the number of defects.

Here is a look at some of the major differences between six sigma and TQM.

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Criteria for choosing projects in six sigma

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One of the most important aspects of project success in Six Sigma is choosing the right project. This is important for your company to do because if you do not pick the right project it can end up being a complete disaster or it can cause unnecessary work for the team. The one thing that many people tend to do is to pick the projects that need the most work or they pick the projects that they want to work on without anybody else's input. These strategies can work at times, but this is not always the best approach.

With Six Sigma when choosing which projects to work on you are going to need a reliable approach that allows you to determine if a project is a good Six Sigma project. However, you also need an approach that is going to allow you to prioritize your projects to ensure that your resources are being allocated properly. In order to standardize the selection process you can use a criteria-based selection matrix. Here is a look at the criteria that is involved when choosing a project for six sigma.

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Consulting services for lean and six sigma

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Six sigma focuses on improving quality and efficiency within an organization. Lean manufacturing focuses on creating an environment with good management and employee morale. Manufacturing companies often implement six sigma and lean manufacturing to reduce wastes, save money, increase production, and boost employee morale. In order to become successful with lean manufacturing and six sigma, you need to find the right consulting service.

A good consulting service will be able to help your company focus on the reduction of waste and improvement of the company. Successful implementation will expose the quality problems that exist within the company and you will identify how to reduce the waste the problems are causing.

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Are you six sigma certified?

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Six Sigma focuses on helping you correctly manage your company. It takes a look at your existing processes and looks for ways to improve them. Six Sigma certification can be provided by a Six Sigma certification training company. These companies will help you learn the Six Sigma management techniques and help your company improve its problems.

The Six Sigma certification training program will improve your product quality and company value. You will understand how to communicate effectively with your staff members. Six Sigma will also take a look at your existing processes and find ways to improve them and correctly manage them. The end result of Six Sigma should be an effective, well-structured processes. Here are some of things you should expect from a Six Sigma certification course:

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Where to get six sigma training

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If you work in manufacturing, chances are you've heard of six sigma. Six sigma is a popular method used within the world of manufacturing to improve quality and eliminate defects within an organization's processes.

The method of six sigma involves providing businesses with tools to increase their overall performance and customer satisfaction. This is done by mathematically analyzing various forms of data and information, then using it to anticipate the needs of their customers. The overall goal of Six Sigma is to increase a company's profits by identifying and then eliminating factors that contribute to waste and customer dissatisfaction.

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What is the law of the market in six sigma?

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gs: six sigma, market, law, lean laws

In manufacturing, it is important to eliminate wasteful habits that end up costing plants money. The overall goal of six sigma is to increase a company's profits by identifying and then eliminating factors that contribute to waste and customer dissatisfaction.

There are different ways to come to this goal. Lean Six Sigma focuses more on improving process flow and speed than on improving quality by combining the laws of six sigma with that of lean manufacturing. The concept of lean Six Sigma utilizes five different "laws" in order to make the process successful.

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What is the law of the market in six sigma?

In manufacturing, it is important to eliminate wasteful habits that end up costing plants money. The overall goal of six sigma is to increase a company's profits by identifying and then eliminating factors that contribute to waste and customer dissatisfaction.

There are different ways to come to this goal. Lean Six Sigma focuses more on improving process flow and speed than on improving quality by combining the laws of six sigma with that of lean manufacturing. The concept of lean Six Sigma utilizes five different "laws" in order to make the process successful.

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What is a six sigma master black belt?

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If you're looking to advance your position in manufacturing or simply learn more about the trade, one way to do so is to become a six sigma master black belt. While it may sound like this has something to do with karate, it's actually a term coined by Motorola and used to identify someone who has received the highest level of technical and organizational proficiency - and it doesn't involve and kicking or punching!

What is Six Sigma?
In order to fully understand what a six sigma master black belt is, it's important to become familiar with the concept of six sigma. In a nutshell, six sigma is a method used to provide business with the necessary tools to increase their overall performance and customer satisfaction. This is done by statistically analyzing various forms of data and information, then using it to anticipate the needs of their customers. The overall goal of Six Sigma is to increase a company's profits by identifying and then eliminating factors that contribute to waste and customer dissatisfaction.

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Using a control chart in six sigma manufacturing

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A control chart is one method used to see variations in a process. A successful control chart will measure the performance of a process while allowing you to see any changes or deviations in the process. Six sigma manufacturing will find control charts particularly helpful when it comes to tracking data.

How is a control chart used?

Control charts will help to determine process variation and identified processes as either in control or out of control. There are two main types of variation, categorized in the following ways:

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How to become a six sigma champion

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Those looking to get ahead in the world of manufacturing or increase their six sigma knowledge and training should consider becoming six sigma champions. The Six Sigma Champion plays a key role in the success of implementing six sigma within an organization and has a variety of roles and responsibilities.

What is six sigma?
In order to fully understand what a six sigma champion is, it's important to first become familiar with the concept of six sigma. In a nutshell, six sigma is a method used to provide business with the necessary tools to increase their overall performance and customer satisfaction. This is done by statistically analyzing various forms of data and information, then using it to anticipate the needs of their customers. The overall goal of Six Sigma is to increase a company's profits by identifying and then eliminating factors that contribute to waste and customer dissatisfaction.

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Why choose Six Sigma over other manufacturing options

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Six Sigma is a set of methodologies, originally developed for manufacturing processes by Motorola, which are used to reduce the number of defects through statistical analysis of process data. This set of methodologies can also be applied to other types of business processes. For your manufacturing plant, or other type of business to effectively evaluate whether or not the business process is effective or not, you need to use the Six Sigma methodology or a similar one.

There are other manufacturing methodologies out there similar to Six Sigma that can help improve the quality of manufacturing. Total Quality Management (TQM) and Lean manufacturing are some of the other popular quality control methodologies. Is there a clear cut, superior methodology? Is Six Sigma the way to go? What about TQM and Lean?

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Why you should choose Six Sigma for your business process improvement system

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The Six Sigma process is basically a process that is centered on minimizing defects or irregularities in the production of a good or service. In most cases, the Six Sigma method also utilizes a control chart. A control chart is a chart on which points corresponding to the manufacturing process of product itself are plotted. Actions and products that are acceptable should fall within a certain range when these things are converted to points on the chart. Points that do not fall within the designated acceptable parameters are deemed as defects or flaws in the system. The Six Sigma method uses mathematics to take an unbiased and mathematical look at exactly what is happening in a system. By identifying and eliminating errors, the system is improved.

The Six Sigma process is actually one of the more popular process improvement systems in terms of the number of companies who have adopted this system. However, for many who are unfamiliar with statistical methods or who do not fully understand this method, the Six Sigma process can be intimidating. In order to help you to see why you should choose to use the Six Sigma for your business process improvement system, we will break down the Six Sigma system into easy to follow steps for implementation.

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A look at various process improvement programs

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Process improvement programs are programs that a company can choose to implement in order to create better flow, to save money, for product innovation, etc. There are many different process improvement programs that a manufacturing plant can implement. In fact, there are countless variations of some very popular process improvement programs. Such programs include:



  • Six Sigma
  •  Lean Thinking
  •  Theory of Constraints (TOC)
  •  ISO 9000 Quality Standards
  •  Total Quality Management (TQM)
  •  Toyota Production System (TPS)
  •  Just-In-Time (JIT)
  •  Benchmarking

There are many differences and details to each of these programs and it would be extremely tedious to name every variation of how these process improvement programs can be implemented. So for the sake of being brief only a few of the more popular process improvement programs will be summarized as follows:

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Six Sigma versus seven step quality manufacturing

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There are so many different things that go into quality manufacturing. One of the things that are looked at when deciding how good a product is is by the quality of manufacturing. The quality of manufacturing can be determined a couple different ways. Two ways that quality manufacturing can be determined is by Six Sigma and seven step quality manufacturing.

Six Sigma and Seven step quality manufacturing have a different way of rating the quality of manufacturing. Because of the different rating systems different companies like to use one over the other depending on what they are manufacturing and how they are manufacturing it. Here is information about Six Sigma versus seven step quality manufacturing then it is up to you where you want to go with Six Sigma or Seven step quality manufacturing.

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Options for obtaining six sigma certification

powerplant34886344.jpg Are you wondering how you as a company or as an individual can achieve Six Sigma certification? This article will review how you can receive six sigma certification, a process that, when used correctly can greatly improve the productivity of your business along with your customer satisfaction.

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How to overhaul your company based on six sigma ideas

powercables63552065.jpg If you are a manager of an office or a senior management member of a business owner, you've probably heard a lot about six sigma management. And if you've heard about six sigma, then you might be wondering : "How do I convert my process to six sigma?" This article will go through how you can convert your process to six sigma in order to increase quality, efficiency and process and product value.

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The top sources for six sigma training products and resources

banks37765995.jpg This article will discuss where you can find six sigma training material to help your business and your six sigma employees, whether you are already converted to a six sigma quality management approach or if you are just now starting your company wide six sigma training. Six sigma training materials are also great for anyone who is going through the six sigma certification process and wants to hone their six sigma skills and expertise. Also, if you are a six sigma instructor, then you will want to look at a number of different options for six sigma training materials so that you can decide which one will work the best for whichever company you are training, or which class you are teaching.

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The key elements of six sigma methodology

productionline34878681.jpg This article will discuss Six Sigma, and the methodology that is behind Six Sigma. Six Sigma is a quality control and management methodology and approach that should be seriously studied and considered by any business manager or owner. If you are thinking about implementing quality management tools in your business, you will run across six sigma, so you should know everything that you can about it before you make a decision whether or not you want to use a six sigma approach yourself.

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The key differences and similarities between six sigma and total quality management

colorfulpipes26813664.jpg This article will discuss the differences between TQM and Six Sigma. Knowing the difference between TQM and Six Sigma can be incredibly helpful for managers or business owners who are looking for a quality control and management approach that is right for their organization.

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The best online training resources for improving manufacturing quality

buildings19268963.jpg This article will cover where you can find six sigma training online, and which programs will be better for your personal needs and the needs of your business.

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Steps to help reduce manufacturing variations and defects

manwithmachine7803402.jpg This article discusses and considers how you can improve manufacturing and other processes through reducing variations and defects in the process itself. This particular article will discuss how you can improve processes through reducing variations and defects by using the six sigma approach to customer satisfaction and quality improvement.

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Software products that help you implement six sigma methodology

manatcomputer16486602.jpg This article will help you find which six sigma quality tracking software is available, where you can purchase that six sigma quality tracking software, and how it can help you and your business achieve your six sigma goals.

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Six sigma employment resources for employees and employers

womenboxingman28724766.jpg This article will discuss where you can find six sigma black belts to hire, and also what you will want to look for when you are hiring a six sigma black belt.

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How to implement reforms that increase your manufacturing quality and speed

warehouse19191726.jpg This article will discuss how you can delight your customers through the quality and speed of your manufacturing and other processes.

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How six sigma can help you save money

money32207068.jpg If you have been at all involved in business during the last two decades, then you've heard a whole lot about Motorola's development of the Six Sigma methodology. Six Sigma has been hailed as one of the most powerful quality management systems to have ever been developed, promising incredible results as you use Six Sigma techniques and tools to statistically analyze your processes in an effort to locate where you can improve the value of your processes and increase customer satisfaction and perceived value.

But can Six Sigma really improve your business that much? Is it really worth the cost that you have to invest in receiving all of the training, revising your processes, changing your methodology? Is Six Sigma a waste of money, or can you actually save money by improving your processes and increasing their value?

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How DMAIC can improve your manufacturing processes

containers26813816.jpg If you are looking into six sigma and what it can do for your company, you have run across a lot of rather confusing and bizarre terms and acronyms, like DMAIC. This article will answer the following question: what is DMAIC and what does it have to do with lean six sigma?

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Why your manufacturing should consider using six sigma

fields9776658.jpg There are many reasons why your manufacturing should consider using six sigma. Six sigma is a set of practices used in manufacturing that is implemented in order to improve the manufacturing process and eliminate defects. Six sigma was designed by the Motorola Company for better manufacturing in order to create a better product and to reduce overhead and gain profits. If you have any type of manufacturing plant or make any type of products it is a wise idea to begin looking at the six sigma idea to help your company or manufacturing plant.

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How to convert to a lean six sigma process

fishingboat37852952.jpg In the manufacturing industry there are many different theories and methods for running the companies. Two of those theories or methods include a process called lean manufacturing and the six sigma manufacturing methodology. Lean manufacturing and six sigma are two of the most effective manufacturing methods that are known throughout the manufacturing world. Manufacturing companies or plants can use both methods of lean manufacturing and six sigma together. Here we will discuss how to convert to a lean six sigma process.

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Using statistical process control to bring things to Six sigma quality

woodpiles30512995.jpg An intengral part of a six sigma quality approach to your manufacturing processes is statistical process control. Statistical process control is a way to monitor a manufacturing process (or any other sort of process) by using control charts. Statistical Process Control lets you see what is going on in the center of the process and will also let you see what variations are occurring around that process center. Statistical process control collects data from various points within the process instead of just the beginning and the end of the process so that you can see what happens within the process that affects the end product and that product's quality. Statistical process control is one of the more effective approaches to contorlly processes and ensuring quality because it takes place earlier in the process rather than testing the end product for quality. You want to see what is going on before the end product so that you can see what occurs beforehand, catch problems before the end of the process, and see what points of the process are affecting your end product quality.

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Avoiding setbacks in manufacturing

sleepingworkers24240361.jpg All organizations seek to avoid setbacks in their manufacturing processes. There are a number of different ways that you can avoid setbacks in your manufacturing processes. One of the most popular and successful approaches to quality management and control that will help you avoid setbacks in your manufacturing processes is Six Sigma quality control and manufacturing organization.

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A look at the manufacturing process

cautiontape41824589.jpg Over the last few decades, introducing Six Sigma methodology into manufacturing process has become more and more popular as a way to ensure higher and more reliable quality of products and services and highe customer satisfaction. The following is some of the ways that Six Sigma is introduced into the manufacturing process in order to help streamline the manufacturing process and make your manufacturing process less wasteful and more reliable.

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Ways to make six sigma a viable option for your manufacturing business

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There are a lot of different options that you can incorporate into your manufacturing company. Depending on what type of manufacturing business you have will depend on what type of processes you will want to incorporate. One function that can be viable in any manufacturing business is six sigma. You will first want to make sure that you know what six sigma is. Six sigma is the process of setting up six steps in order to help change different processes in your company to use a more positive program. Here are some ways to make six sigma a viable option for your manufacturing business.

The first way is to figure out what different problems you have in your manufacturing business and which ones are causing your business to have defects in your actual manufacturing. This will help you to start pin pointing what things you can start working on. Find the problems that you can work on will help you to measure what defects are coming from each problem that you have pin pointed. Once you have figure out the problems then you can start getting down to the root of the problem and start making each product as defect free as possible. You will want to also make sure that you stay in control. You will want to make sure that your customers will still value your product a long with your shareholders even after you change it a little bit.

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Choosing between six sigma and lean manufacturing

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When you are running a manufacturing company there is a lot of things that you have to take into consideration. One of the most important things that you have to take into consideration is your output. If your output isn't what it should be you will not be making as much money. Another thing that you want to be careful about is your waste. If your manufacturing company has a lot of scrap that is just wasted money that you can be using some where else. There are a couple of different options out there that can help your company with both it's output and it scrap along with less defects. Most manufacturing companies either use six sigma or lean manufacturing. If you have heard of both of them but don't know which one is right for your manufacturing company. Here is some information to help you when choosing between six sigma and lean manufacturing.

The first thing is to know the difference between six sigma and lean manufacturing. Six sigma is where you have six steps that help you to determine what your problem is in different manufacturing processes and getting to the root of the problem so you can find out how to solve the problem. Lean manufacturing is when you find different ways to manufacture things to cut down on your cost by cutting down on your waste.

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What six sigma and TQM have in common

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What six sigma and TQM or total quality management have in common can be found when someone takes a good look at both of these programs. Many manufacturing companies are concerned with quality of their product. This is why there is TQM and six sigma which are two of the most popular programs used for quality management in a manufacturing company. First let's define what both six sigma means and what TQM means.

Six sigma can be defined as a management philosophy that emphasizes having extremely high objectives, collecting date, and analyzing those results. The analyzing of this data will then lead to a reduction in defects for any products or services the organization may have. The philosophy being that if you measure how many defects are in a process you can figure out how to eliminate those defects and possibly attain perfection. Six sigma is designed to give you more detailed results. It is basically a focus on one area at a time and not a broad sense.

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What is lean six sigma manufacturing

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There are a lot of different management tools and programs that have been developed over the last few decades in order to provide ways to improve processes and products. One of the most popular processes is called six sigma, developed by Motorola. Another approach to process and product improvement is called lean manufacturing. Some people have taken these two approaches and combined them into a management and quality improvement technique called lean six sigma. This article will discuss lean six sigma, what it is, and what it can do for your company.

Six sigma is a data controlled and driven process that is designed to use statistical analysis in order to improve the value and quality of your products and processes based on customer perception. Lean manufacturing is an approach that involves cutting down waste in your manufacturing processes so that you can save money and cut costs, improving the quality of your products and customer satisfaction.

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Six sigma conversion techniques

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If you are a manager of an office or a senior management member of a business owner, you've probably heard a lot about six sigma management. And if you've heard about six sigma, then you might be wondering : "How do I convert my process to six sigma?" This article will go through how you can convert your process to six sigma in order to increase quality, efficiency and process and product value.

Six sigma has been one of the most popular and one of the most publicized quality control management programs in the last few decades. Six sigma, in a nutshell, uses different statistical and analytical tools in order to improve the quality of your processes and the value of your products, based on consumer perceived value. Six sigma presents you with a box of different tools and techniques that you can use in order to improve your processes, including ways to measure, analyze, define, and control your processes.

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How to become six sigma certified

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Are you wondering how you as a company or as an individual can achieve Six Sigma certification? This article will review how you can receive six sigma certification, a process that, when used correctly can greatly improve the productivity of your business along with your customer satisfaction.

One way that you can achieve six sigma certification as an organization is by hiring a certification training company. There are many of these different certification companies that are out there, willing to hire your employees and to teach you six sigma management techniques. These hands-on training courses are specifically designed to help your particular company needs and to help you fix your specific company problems. These training programs will give you a larger, more general framework within which you can work on implementing six sigma tools and approaches to improve product quality and value. These different six sigma training programs will help you learn how to correctly manage already existing processes, working on improving them, and ultimately will help you effectively and efficiently design new processes.

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Fundamental elements of six sigma manufacturing

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This article will cover the basics of six sigma so that you, the manager or business owner, can better understand six sigma, what it entails, and how it might be able to work for you.

In essence, six sigma is a management plan geared towards producing better results, better products, and better service. Developed by Joseph M. Juran and Peter Senge in conjunction with Motorola, six sigma is technically an objective of quality. This objective very specifically defines how variable a process needs to be in terms of product specifications in order to meet and exceed customer demands in terms of product quality and product reliability.

Confused? Well, that's the technical definition. Ultimately, six sigma is an overall quality management program that uses leadership approaches, makes use of business infrastructure, and different management tools. General Electric was one of the very first users of six sigma, after Motorola, and defines it as "a disciplined methodology of defining, measuring, analyzing, improving and controlling the quality in every one of the company's products, processes and transactions-with the ultimate goal of virtually eliminating all defects."

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The qualities of a six sigma plan

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There are a lot of different things that go into manufacturing that make it work. One of the best things that you can use in manufacturing is a six sigma plan. There are a lot of other plans out there that manufacturing companies use but a six sigma plan has a lot more pros then the other plans do. Here are some examples of the qualities of a six sigma plan.

The first example is that it cuts down on a lot of waste. Six sigma is a way to help improve your company is just using common sense things and taking them to the next level. If your company has a lot of waste such as not taking the initiative and reusing something that could probably be reused once or twice then this is some where six sigma could come into play and you could start reusing it to save on cost which in the long run will help you to make more of a profit.

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What you should know about six sigma

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Manufacturers are constantly seeking to improve quality and production in their companies. This is mainly because higher quality and production will mean higher profits. However, with the many different quality improvement methods available to manufactures, choosing the right one can be a daunting task. Here is what manufacturers should know about one popular and often successful method of quality improvement known as Six Sigma.

History of Six Sigma

Six Sigma was developed by the Motorola Company. Motorola developed the method from earlier models such as Total Quality Management which had been developed years previous. Motorola claims that the implementation of six sigma has saved them a total of 17 billion dollars as of 2006. Other manufacturers have also found improved quality of production after implementing six sigma.

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Six sigma software options

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Six Sigma is often used as a refinement mechanism that helps organizations streamline their exiting processes. There are many consulting firms that offer software to enhance the Six Sigma process. The toolkits are useful for developing customer requirements and help chart customer satisfaction. Six Sigma applications help reach beyond the improvement of existing and current processes and products. The software applications utilize tools for customer requirements, risk analysis, design, decision-making, and inventive problem solving.

Excel-Based Solutions
Many companies are looking for software options that are lower in cost to perform the data analysis. Pricing for Excel-Based solutions can run anywhere from $195 dollars on up.

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A look at six sigma methodologies

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What is Six Sigma?
Developed by Motorola, Six Sigma is a management philosophy that "emphasizes setting extremely high objectives, collecting data, and analyzing results to a fine degree as a way to reduce defects in products and services."

The structure of Six Sigma is to get as close to perfection as possible. Therefore, companies measure how many defects are in a process and then narrow them down to achieve perfection. In order for a company to achieve Six Sigma, it cannot produce more than 3.4 defects per million opportunities, where an opportunity is defined as a chance for nonconformance.

Continue reading "A look at six sigma methodologies"

A look at six sigma methodologies

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What is Six Sigma?
Developed by Motorola, Six Sigma is a management philosophy that "emphasizes setting extremely high objectives, collecting data, and analyzing results to a fine degree as a way to reduce defects in products and services."

The structure of Six Sigma is to get as close to perfection as possible. Therefore, companies measure how many defects are in a process and then narrow them down to achieve perfection. In order for a company to achieve Six Sigma, it cannot produce more than 3.4 defects per million opportunities, where an opportunity is defined as a chance for nonconformance.

Continue reading "A look at six sigma methodologies"

Using six sigma to reduce costs and improve quality

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Developed by Motorola, Six Sigma is a management philosophy that "emphasizes setting extremely high objectives, collecting data, and analyzing results to a fine degree as a way to reduce defects in products and services."

The structure of Six Sigma is to get as close to perfection as possible. Therefore, companies measure how many defects are in a process and then narrow them down to achieve perfection. In order for a company to achieve Six Sigma, it cannot produce more than 3.4 defects per million opportunities, where an opportunity is defined as a chance for nonconformance.

Continue reading "Using six sigma to reduce costs and improve quality"

Six sigma manufacturing techniques pros and cons

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Six sigma is a set of practices associated with lean manufacturing. It originated and was developed by Motorola to improve process within businesses (mostly with education, government and manufacturing) by eliminating defects. A defect is defined as anything that can potentially lead to customer dissatisfaction. Six sigma is continually trying to reduce variation in process outputs, measure, analyze, and control business processes, and achieve quality improvement. Implementing Six Sigma in your manufacturing plant has its advantages and disadvantages. Before you decide if the six sigma manufacturing techniques are right for your company take a look at the pros and cons.

Continue reading "Six sigma manufacturing techniques pros and cons"

What the process capability study has to do with six sigma

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Six Sigma and the Process Capability Study both rely on the improvement of customer satisfaction. While Six Sigma is known more for beginning the process of customer satisfaction from the get-go, the Process Capability Study takes a good look at all the processes and then determines how to improve customer satisfaction. Both processes have different ways of going about achieving these results and they are explained below.

The Process Capability has two parts:

  1. Measure the variable of a process
  2. Compare that variable with a proposed specification or product tolerance

The Process Capability study is typically performed for two reasons:

  1. To predict future capability of the process to produce product within specification.

  2. To identify process improvement opportunities.

Continue reading "What the process capability study has to do with six sigma"

The DMAIC methodology of six sigma

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Six Sigma is broken down into different methodologies, one method, DMAIC, is about solving a problem with an unknown solution. This method is typically used when a product or process is not meeting customer specifications or performing accurately. The Six Sigma process is defined as follows:
D - Define the project goals and customer deliverables
M - Measure the process to determine current performance
A - Analyze and determine the root cause of the defects
I - Improve the process by eliminating defects
C - Control future process performance

Continue reading "The DMAIC methodology of six sigma"

The DMADV methodology of six sigma

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The DMADV process is primarily used when a product or process is not in existence and needs to be developed in your company. Another reason is if there is an existing process that is not meeting your expectations. DMADV methodology is geared towards creating new products and business practices. Many steps are taken within the process to meet the customers' needs.

The five steps of the DMADV process are spelled out in the following acronym:
D = Define. Define the project goals and customer deliverables.
M = Measure. Measure and determine customer needs and specifications.
A = Analyze. Analyze the process options to meet the customer needs.
D = Design. Design (detailed) the process to meet the customer needs.
V = Verify. Verify the design performance and ability to meet customer needs.

Continue reading "The DMADV methodology of six sigma"

A look at the various levels of six sigma

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Quality management techniques are rarely simple fixes to improve quality and production in a manufacturing company. They are rather complex techniques that investigate every facet of the process and structure of a given company. Six sigma is one of the most popular quality management techniques used currently. Motorola has claimed savings of up to 17 billion dollars as of 2006 solely from the implementation of six sigma. However, just like with any successful quality management technique, six sigma is made of many levels.

Level One: Define

This level of six sigma is very important for any manufacturer to use before starting to change anything with their company. The "define" level is where the manufacturer will look at established goals of customer satisfaction, production quality, and overall effectiveness, and decide how to break those goals into sub-goals that are more specific. They must also define which processes and/or departments must be marked for improvement or change.

Continue reading "A look at the various levels of six sigma"

What you should know about six sigma


Manufacturers are constantly seeking to improve quality and production in their companies. This is mainly because higher quality and production will mean higher profits. However, with the many different quality improvement methods available to manufactures, choosing the right one can be a daunting task. Here is what manufacturers should know about one popular and often successful method of quality improvement known as Six Sigma.

History of Six Sigma

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Six sigma software options


Six Sigma is often used as a refinement mechanism that helps organizations streamline their exiting processes. There are many consulting firms that offer software to enhance the Six Sigma process. The toolkits are useful for developing customer requirements and help chart customer satisfaction. Six Sigma applications help reach beyond the improvement of existing and current processes and products. The software applications utilize tools for customer requirements, risk analysis, design, decision-making, and inventive problem solving.

Excel-Based Solutions
Many companies are looking for software options that are lower in cost to perform the data analysis. Pricing for Excel-Based solutions can run anywhere from $195 dollars on up.

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A look at six sigma methodologies


What is Six Sigma?
Developed by Motorola, Six Sigma is a management philosophy that "emphasizes setting extremely high objectives, collecting data, and analyzing results to a fine degree as a way to reduce defects in products and services."

The structure of Six Sigma is to get as close to perfection as possible. Therefore, companies measure how many defects are in a process and then narrow them down to achieve perfection. In order for a company to achieve Six Sigma, it cannot produce more than 3.4 defects per million opportunities, where an opportunity is defined as a chance for nonconformance.

Continue reading " A look at six sigma methodologies"

Using six sigma to reduce costs and improve quality

Developed by Motorola, Six Sigma is a management philosophy that "emphasizes setting extremely high objectives, collecting data, and analyzing results to a fine degree as a way to reduce defects in products and services."

The structure of Six Sigma is to get as close to perfection as possible. Therefore, companies measure how many defects are in a process and then narrow them down to achieve perfection. In order for a company to achieve Six Sigma, it cannot produce more than 3.4 defects per million opportunities, where an opportunity is defined as a chance for nonconformance.

Continue reading "Using six sigma to reduce costs and improve quality"

Six sigma manufacturing techniques pros and cons


Six sigma is a set of practices associated with lean manufacturing. It originated and was developed by Motorola to improve process within businesses (mostly with education, government and manufacturing) by eliminating defects. A defect is defined as anything that can potentially lead to customer dissatisfaction. Six sigma is continually trying to reduce variation in process outputs, measure, analyze, and control business processes, and achieve quality improvement. Implementing Six Sigma in your manufacturing plant has its advantages and disadvantages. Before you decide if the six sigma manufacturing techniques are right for your company take a look at the pros and cons.

Six Sigma manufacturing technique pros
1. Six Sigma places a clear focus on achieving measurable and quantifiable financial returns of an organization. A six sigma project is never approved unless the bottom line has been defined.

Continue reading "Six sigma manufacturing techniques pros and cons"

What the process capability study has to do with six sigma


Six Sigma and the Process Capability Study both rely on the improvement of customer satisfaction. While Six Sigma is known more for beginning the process of customer satisfaction from the get-go, the Process Capability Study takes a good look at all the processes and then determines how to improve customer satisfaction. Both processes have different ways of going about achieving these results and they are explained below.

The Process Capability has two parts:

Continue reading "What the process capability study has to do with six sigma"

The DMAIC methodology of six sigma

D - Define the project goals and customer deliverables
M - Measure the process to determine current performance
A - Analyze and determine the root cause of the defects
I - Improve the process by eliminating defects
C - Control future process performance
Define
The Six Sigma team must come together to define your business objectives and the customer of the process and their needs and requirements. Six Sigma uses CTQs (critical to quality characteristics). The CTQs impact quality and create the roadmap for you to review the process and improve it.

Continue reading "The DMAIC methodology of six sigma"

The DMADV methodology of six sigma


The DMADV process is primarily used when a product or process is not in existence and needs to be developed in your company. Another reason is if there is an existing process that is not meeting your expectations. DMADV methodology is geared towards creating new products and business practices. Many steps are taken within the process to meet the customers' needs.
The five steps of the DMADV process are spelled out in the following acronym:
D = Define. Define the project goals and customer deliverables.
M = Measure. Measure and determine customer needs and specifications.
A = Analyze. Analyze the process options to meet the customer needs.
D = Design. Design (detailed) the process to meet the customer needs.
V = Verify. Verify the design performance and ability to meet customer needs.
The DMADV process relies on the company's ability to understand the customers' needs and determine which are unmet. Many times this is a challenge for companies as they do not know how to determine what their customer's needs are and have no idea which needs are unmet.
The Six Sigma Methodology is used to help companies design and develop new products, services and processes. The company begins by drawing up a business strategy that leads to improvement of products or systems and ultimately result in customer satisfaction.

Continue reading "The DMADV methodology of six sigma"

A look at the various levels of six sigma


Quality management techniques are rarely simple fixes to improve quality and production in a manufacturing company. They are rather complex techniques that investigate every facet of the process and structure of a given company. Six sigma is one of the most popular quality management techniques used currently. Motorola has claimed savings of up to 17 billion dollars as of 2006 solely from the implementation of six sigma. However, just like with any successful quality management technique, six sigma is made of many levels.

Level One: Define

Continue reading "A look at the various levels of six sigma"

Implementing a six sigma manufacturing style


Six sigma really has become a lean manufacturing tool all of its own. The dictionary definition of six sigma is, a measure of quality that strives for perfection. It is a data driven philosophy and method for eliminating defects in the product. It is a measure of goodness; a methodology and set of tools used to reduce quality problems to less than 3.4 defects per million or better. Here are some tips for implementing a six sigma manufacturing style.

1. Understanding your company's performance is the first step in implementation. The focus of six sigma is to improve profitability instead of just improving quality. Understanding and knowing the cost of poor quality is a great starting point, because it gives you the chance to see how much money is actually being wasted. If you can get a handle on the wasted money, then you will begin to see how to change that.

Continue reading "Implementing a six sigma manufacturing style"

Top five things you need to know about Six Sigma


Here are the top five things you need to know about Six Sigma. See the entire process of Six Sigma is based around the customers needs. The needs of the customer equate into the work that needs to be completed. Then that separated into separate tasks. Then finally making sure those tasks interact in a manner that is efficient.

#1

The first thing to know about Six Sigma is that it takes the information that is gained from the customers needs, and then turns that information and turns it into operational terms, then defines the necessary processes. Those processes are then turned into tasks that need to be done. Then there is going to be an analysis and improvement plan set up to make the successful changes happen. The person who will be analyzing and implementing these types of changes needs to be a person who thinks quantitatively.

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Why you should get six sigma certification


For those of who are unfamiliar with the term Six Sigma let's take a minute to find out what it is. Six Sigma is a method or a set of techniques and in the business world it has become a movement that is focused on business process improvement. Six Sigma is a quality measurement and improvement program that is designed to focus on improving the capability of a company's business processes.

Now that you understand what six sigma is you might be wondering why you should use it for your manufacturing company over some of the other manufacturing processes out there. It is true that there are numerous manufacturing processes available that are designed to help improve your manufacturing process. But even though all of the processes have the same objective they all have different reasons why you should use one process over the other. Not to mention the fact that not all processes will work for every manufacturing plant.

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Maximizing performance through black belt six sigma certification


In Six Sigma black belts are candidates for technical leader status. These candidates should be technically oriented individuals who are held in the highest regard by their peers. But not only that these people should be actively involved in the company's change and development process. Candidates for this program can come from a wide range of areas so they don't have to be formally trained engineers or statisticians but because they are going to need to be able to master a wide variety of technical tools in a short amount of time they should at least have a background in college level math, in fact it should be a prerequisite. But something else that you need to know about the black belt six sigma certification is that it is one of the steps that you will need to complete to implement six sigma in your manufacturing process so that you can maximize your manufacturing companies performance.

Here are some things that you can do to become a six sigma black belt.

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Factoring in six sigma


Every manufacturing company is worried about their quality, no matter what department it is. The reason for this is that your overall quality can actually affect your relationship with your customers and in manufacturing your customers are everything. Basically in manufacturing if your customers are not happy with your quality they are not going to use your company which means you are going to suffer when it comes to sales and overall profits. But if your customers are happy with your quality then they are going to come back over and over again, not to mention refer you to other companies, which can in turn increase your sales and improve your overall profits. And because manufacturing plants are concerned with their quality they factor in six sigma to help improve that quality.

But in order to get a better understanding of why manufacturing plants factor in six sigma we should take a closer look at six sigma. Six Sigma is a method or a set of techniques and in the business world it has become a movement that is focused on business process improvement. Six Sigma is a quality measurement and improvement program that is designed to focus on improving the capability of a company's business processes. Which is the same thing that total quality management is designed for, but six sigma requires you to take a look at one section at a time and to actually look at your quality standards to see if they need to be improved, total quality management only requires that you keep your existing standards.

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A comparison of TQM versus Six sigma


Almost every manufacturing company is worried about their quality, no matter what department it is. The reason for this is that your overall quality can actually affect your relationship with your customers and in manufacturing your customers are everything. Basically in manufacturing if your customers are not happy with your quality they are not going to use your company which means you are going to suffer when it comes to sales and overall profits. But if your customers are happy with your quality then they are going to come back over and over again, not to mention refer you to other companies, which can in turn increase your sales and improve your overall profits.

And because so many manufacturing companies are concerned with their quality they decide to implement programs that are designed to help them improve their quality. Two of the major programs that many manufacturing companies use are six sigma and TQM, which stands for total quality management. Both of these programs are designed to help improve a manufacturing companies quality and in fact both of these programs have quite a bit in common. But the problem is that many companies tend to think that you can only use one program or the other, when in fact to get the best results you can actually use both. The reason for this is that TQM is designed as a strategic approach that focuses on maintaining existing quality standards but making small and steady quality improvements. Where as six sigma is designed to give you more detailed results, basically six sigma focuses on one area at a time rather than in a broad sense.

Continue reading "A comparison of TQM versus Six sigma"

Why your company should consider Six Sigma?


Why your company should consider Six Sigma? That is a good question. The reason that this question is asked in so many different business settings is that we are all looking for improvement. Why not get a higher level of quality, production and service for your business if it is possible.

It is possible. The way to do this is finding out if implementing Six Sigma into your business management and methodology in order to create the improvement you are looking for.

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An in-depth look at Six Sigma


Here is an in-depth look at Six Sigma, ad what it can do for you. So you are looking at a way to get your business to be a cut above the rest. That really is not that hard if you find the right resources to do so. Six Sigma is simply put, a widely used resource that many businesses are using to get ahead.

In order to improve the overall performance of your business, and create a stronger future for your business, it will be beneficial to find the right style for the progress your business intends to make. So take an in-depth look at what Six Sigma really is and what it can do for you.

Continue reading "An in-depth look at Six Sigma"

An in-depth look at Six Sigma


Here is an in-depth look at Six Sigma, ad what it can do for you. So you are looking at a way to get your business to be a cut above the rest. That really is not that hard if you find the right resources to do so. Six Sigma is simply put, a widely used resource that many businesses are using to get ahead.

In order to improve the overall performance of your business, and create a stronger future for your business, it will be beneficial to find the right style for the progress your business intends to make. So take an in-depth look at what Six Sigma really is and what it can do for you.

Continue reading "An in-depth look at Six Sigma"

Converting to a six sigma manufacturing system


For those of who are unfamiliar with the term Six Sigma let's take a minute to find out what it is. Six Sigma is a method or a set of techniques and in the business world it has become a movement that is focused on business process improvement. Six Sigma is a quality measurement and improvement program that is designed to focus on improving the capability of a company's business processes.

Here are the steps you need to convert your manufacturing system to a six sigma manufacturing system.

Continue reading "Converting to a six sigma manufacturing system"

Starting six sigma


For those of who are unfamiliar with the term Six Sigma let's take a minute to find out what it is. Six Sigma is a method or a set of techniques and in the business world it has become a movement that is focused on business process improvement. Six Sigma is a quality measurement and improvement program that is designed to focus on improving the capability of a company's business processes.

Here are the steps you need to follow to start six sigma.

Continue reading "Starting six sigma"

Best providers of six sigma training material


In order to use Six Sigma methodologies effectively to help improve your business processes, you need to be trained. You can try to muddle through it on your own, but when you consider the cost-benefit of getting trained really well in this methodology, you will be so much better off getting trained in a good Six Sigma training course.

Six Sigma is a set of methodologies, originally developed for manufacturing processes, which are used to reduce the number of defects through statistical analysis of process data. This set of methodologies can also be applied to other types of business processes. For your manufacturing plant, or other type of business to effectively evaluate whether or not the business process is effective or not, you need to use the Six Sigma methodology or a similar one.

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A look at the different lean six sigma laws


Six Sigma is a set of methodologies, originally developed for manufacturing processes, which are used to reduce the number of defects through statistical analysis of process data. This set of methodologies can also be applied to other types of business processes. Lean Six Sigma is a particular variety of Six Sigma which is combined with the principles of Lean. The main focus of Lean is to speed up a given process by reducing inefficiencies.

There are five laws used that are the main focus of this methodology.

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The steps to implementing six sigma

For those of who are unfamiliar with the term Six Sigma let's take a minute to find out what it is. Six Sigma is a method or a set of techniques and in the business world it has become a movement that is focused on business process improvement. Six Sigma is a quality measurement and improvement program that is designed to focus on improving the capability of a company's business processes.

Here are the steps you need to follow to implement six sigma.

Continue reading "The steps to implementing six sigma"
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