All about maintenance and manufacturing
Most manufacturing companies find that maintenance is a great deal of what has to happen everyday. Most manufacturing companies find that they have to make maintenance a high priority if they want to keep their plant running and producing. In addition, savvy manufacturing business owners know that if they want to keep repair costs as low as possible then regular maintenance is a must. There is no denying that for any equipment to last longer (no matter what that is), maintenance has to be done on a regular basis. For manufacturing companies that do not make maintenance a priority they soon find that they pay for it in more wear and tear on equipment and higher repair and replacement costs. The good news is that there are lots of easy ways to set up a maintenance program and stick to it.Here is all about maintenance in a manufacturing setting-
- Start with a schedule-The first thing that you need to do is make up a schedule that shows the needed maintenance. You should make sure that you are including all: products, tools, machines, vehicles, or anything else that is used within your manufacturing company. Remember, that in addition to making a schedule you will need documentation for all maintenance that has been done. All of this paperwork should be kept someplace that that is highly accessible so that maintenance personnel can easily make changes and updates.
- Get the right information-It is not practical to assume that you will simply know what maintenance needs to be done on all of the equipment within your manufacturing plant. It is important to talk with the manufacturers of your equipment in order to determine what the best maintenance is for any particular piece of equipment. In addition, you should make sure that you are taking into account the warranty for any equipment, as well.
- Use available technology-Not only can you use technology to help you keep your maintenance schedule updated, you can also use tools that are computerized, the services of other repair companies and other applicable technology to make maintenance easier. You can set up schedule and alerts on your computer to let you know when needed maintenance should be performed. However, it is important to understand that even though technology can make doing maintenance easier and more streamlined there is still no substitute for watchful vigilance on the part of yourself and your employees.
- Pay attention to the rules-There are governmental agencies that will oversee the needed maintenance of your equipment. If you fail to abide by these regulations you could find yourself facing significant trouble and paying substantial fines. You should take the time to check into what has to be done. This can save you both in possible accidents and shutdowns should you fail an inspection.
- Have the right tools-All of the planning, training, and preparation to do maintenance will simply fall flat if you don't have the right tools. You should make sure that your maintenance personnel have the right diagnostic tools. This will help to detect problems long before they are to large to solve. Many manufacturing business owners make the mistake of thinking that they can't afford to have diagnostic tools but the reality is that you can't afford not to have them.
- Know the machines you use-If you are not familiar with the machines that you use within the manufacturing process then chances are you won't be really sure when there is a problem. Knowing your machines and being able to detect when things aren't quite right will help you to provide maintenance when a small problem crops up rather then waiting for the machine to break down.